Helensburgh Men’s Shed • SOP001

Bandsaw Operation Training

Safe use of the Durden and Hafco Woodmaster bandsaws.

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Purpose and scope

What this SOP covers

Safe operating method

This procedure outlines the correct method for bandsaw use within the shed and applies to all members using the Durden or Hafco Woodmaster bandsaws.

Wood cutting only

The saws are set up for wood only and are intended for curves, resawing, and deep cuts.

PPE

Dress for the task

  • 👓 Safety glasses: worn at all times.
  • 🎧 Ear protection: worn during noisy operations.
  • 🥾 Footwear: fully enclosed, non-slip safety footwear.
  • 🧥 Clothing: no loose clothing, dangling jewellery, or unrestrained long hair.
  • Gloves: do not wear while operating the bandsaw.
Pre-operation checks

Check before you start

  • Inspect the power cord and plug for any damage.
  • Confirm a current Test and Tag label.
  • Check blade condition, guards, and guides.
  • Clear the table and 1 m around the saw.
  • Verify blade tension and upper guard height.
  • Use only suitable wood work pieces.
  • Ensure the machine is off and disconnected before adjustments.
Safe operation

How to use the saw safely

  • Set the upper guard no more than 10 mm above the work piece.
  • Feed the work steadily; do not force the cut.
  • Keep hands at least 100 mm from the blade.
  • Use a push-stick or sled when needed.
  • Use dust extraction.
  • Confirm the blade runs straight and does not wobble.
Cutting technique

Control the work piece

  • Maintain steady pressure for curves, resawing, and deep cuts.
  • Prevent curved work pieces from spinning when cross cutting.
  • Get help for large work pieces.
  • Use a jig or sled if the work piece has no flat bottom.
  • Never clear small pieces while the blade is moving.
  • If you need to back out of a cut, switch off first and wait for the blade to stop.
Stop conditions

Stop immediately if something is wrong

  • If the blade wobbles, or if jamming, vibration, smoke, or anything unusual is observed, stop the saw immediately.
  • Consult the duty manager before continuing.
  • Do not continue a cut that does not feel right.
Shutdown

Finish cleanly and safely

  • Switch the machine OFF.
  • Wait for the blade to stop completely. before removing work piece
  • Remove offcuts and sawdust from the table and floor.
  • Lower the upper blade guard.
  • Clean the table with a brush, not your hands.
  • Return all tools to storage and leave the area tidy.
Competency and emergencies

What to do if there is an incident

Training

Only trained and assessed personnel may operate the bandsaw.

Injury

Action all injuries immediately and inform the duty manager.

Isolation

Isolate and lock out equipment if needed until it is safe.

Work safe every time

Use the right PPE, check the saw before starting, keep your hands clear, stop for any unusual behaviour, and leave the machine ready for the next user.

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